SAQA All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.
SOUTH AFRICAN QUALIFICATIONS AUTHORITY 
REGISTERED UNIT STANDARD THAT HAS PASSED THE END DATE: 

Manufacture chocolate crumb 
SAQA US ID UNIT STANDARD TITLE
8881  Manufacture chocolate crumb 
ORIGINATOR
SGB Food 
PRIMARY OR DELEGATED QUALITY ASSURANCE FUNCTIONARY
-  
FIELD SUBFIELD
Field 06 - Manufacturing, Engineering and Technology Manufacturing and Assembly 
ABET BAND UNIT STANDARD TYPE PRE-2009 NQF LEVEL NQF LEVEL CREDITS
Undefined  Regular  Level 4  NQF Level 04  35 
REGISTRATION STATUS REGISTRATION START DATE REGISTRATION END DATE SAQA DECISION NUMBER
Passed the End Date -
Status was "Reregistered" 
2004-10-13  2007-10-13  SAQA 0556/04 
LAST DATE FOR ENROLMENT LAST DATE FOR ACHIEVEMENT
2008-10-13   2011-10-13  

In all of the tables in this document, both the pre-2009 NQF Level and the NQF Level is shown. In the text (purpose statements, qualification rules, etc), any references to NQF Levels are to the pre-2009 levels unless specifically stated otherwise.  

This unit standard does not replace any other unit standard and is not replaced by any other unit standard. 

PURPOSE OF THE UNIT STANDARD 
A person credited with this unit standard is able to:
  • Demonstrate understanding of chocolate crumb manufacturing.
  • Prepare to manufacture chocolate crumb.
  • Manufacture chocolate crumb.
  • Perform end of chocolate crumb manufacturing procedures.

    This unit standard is intended for a person working in a confectionery environment who is responsible for the manufacturing chocolate crumb as intermediate product for milk chocolate manufacturing.

    This unit will contribute to the full development of the learner with in the food manufacturing environment by providing recognition, further mobility and transportability within the field of manufacturing and assembly. The skills, knowledge and understanding demonstrated within this unit standard are essential for social and economic transformation and contribute to the upliftment and economic growth within the food manufacturing and processing environment. 

  • LEARNING ASSUMED TO BE IN PLACE AND RECOGNITION OF PRIOR LEARNING 
    Description of required skills and knowledge on:
  • Cleaning, hygiene and housekeeping procedures.
  • Condense milk by evaporation.
  • Determine the quality of raw milk.
  • Mixing and blending.
  • Handling of plant.
  • Prebatching of raw materials.
  • Standardise milk.
  • Receive and store raw milk.
  • Representative sample taking. 

  • UNIT STANDARD RANGE 
    The scope of this unit standard includes any a person working in a confectionery environment who manufactures chocolate crumb as intermediate product for milk chocolate manufacturing.

    In the context of this unit standard chocolate crumb are manufactured from milk, milk-based powder, sugar and cocoa liquor.

    The level assigned to this unit standard is applicable because the process requires a wide range of technical skills and offers a considerable choice of procedures. A broad knowledge base incorporating some theoretical concepts, analytical interpretation of information, informed judgements and a range of sometime innovative responses to concrete but often unfamiliar problems are employed. The application of the unit standard is to qualify a person towards certification in advance trade and technical occupations. 

    Specific Outcomes and Assessment Criteria: 

    SPECIFIC OUTCOME 1 
    Demonstrate understanding of chocolate crumb manufacturing. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. The principles of chocolate crumb manufacturing are explained according to scientific principles. 

    ASSESSMENT CRITERION 2 
    2. The methodology of the chocolate crumb manufacturing is explained according to scientific principles. 

    ASSESSMENT CRITERION 3 
    3. The ingredients and functions of ingredients for chocolate crumb manufacturing are explained according to standard operating procedures. 

    ASSESSMENT CRITERION 4 
    4. The working principles and procedures chocolate crumb equipment is explained and described according to equipment operating procedures. 

    ASSESSMENT CRITERION 5 
    5. The components of the chocolate crumb equipment are identified and their purposes explained. 

    ASSESSMENT CRITERION 6 
    6. Food safety practices and procedures for chocolate crumb manufacturing are identified according to standard operating procedures. 

    ASSESSMENT CRITERION 7 
    2. The methodology of the chocolate crumb manufacturing is explained according to scientific principles. 

    ASSESSMENT CRITERION 8 
    3. The ingredients and functions of ingredients for chocolate crumb manufacturing are explained according to standard operating procedures. 

    ASSESSMENT CRITERION 9 
    4. The working principles and procedures chocolate crumb equipment is explained and described according to equipment operating procedures. 

    ASSESSMENT CRITERION 10 
    5. The components of the chocolate crumb equipment are identified and their purposes explained. 

    ASSESSMENT CRITERION 11 
    6. Food safety practices and procedures for chocolate crumb manufacturing are identified according to standard operating procedures. 

    SPECIFIC OUTCOME 2 
    Prepare to manufacture chocolate crumb. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. Personal preparation is done according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Personal preparation refers to practices that ensure hygiene and personal and product safety.
     

    ASSESSMENT CRITERION 2 
    2. The work area and equipment are prepared according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Preparation refers to cleaning and/or sanitising and pre-start up checks on the equipment.
     

    ASSESSMENT CRITERION 3 
    3. Raw and intermediate materials are received and maintained according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Receiving refers to sufficient quantity and checking if the materials are quality released according to work-site requirements.
    Maintaining refers to all the work-site requirements in order to maintain the quality of the raw materials.
     

    ASSESSMENT CRITERION 4 
    4. Raw and intermediate material shortages are reported according to standard operating procedures. 

    ASSESSMENT CRITERION 5 
    5. The mixture for chocolate crumb is prepared and produced according to standard operating procedures. 

    ASSESSMENT CRITERION 6 
    6. A sample is taken to confirm the quality of the mixture for chocolate crumb according to standard operating procedures. 

    ASSESSMENT CRITERION 7 
    7. Test results are interpreted according to product specifications. 

    ASSESSMENT CRITERION 8 
    8. The mixture for chocolate crumb is released for further processing according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Releasing of the mixture for chocolate crumb can only take place if:
  • any other mixing-related problems are solved within scope of work in order to ensure mixture quality,
  • adjustments are made to the mixture for chocolate crumb when it does not meet work-site requirements.
     

  • SPECIFIC OUTCOME 3 
    Manufacture chocolate crumb. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. The chocolate crumb plant is started, operated and controlled according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Releasing of chocolate crumb can refer to:
  • solving any other process-related problems within scope of work in order to ensure product quality.
  • making adjustments to the process in order to meet work-site requirements.
     

  • ASSESSMENT CRITERION 2 
    2. Manufacture of chocolate crumb according to standard operating procedures. 

    ASSESSMENT CRITERION 3 
    3. Process and product parameters are controlled and recorded according to standard operating procedures. 

    ASSESSMENT CRITERION 4 
    4. A sample is taken according to standard operating procedures. 

    ASSESSMENT CRITERION 5 
    5. Test results are interpreted according to product specifications. 

    ASSESSMENT CRITERION 6 
    6. Chocolate crumb is released for further processing according to standard operating procedures. 
    ASSESSMENT CRITERION RANGE 
    Releasing of chocolate crumb can refer to:
  • solving any other process-related problems within scope of work in order to ensure product quality.
  • making adjustments to the process in order to meet work-site requirements.
     

  • ASSESSMENT CRITERION 7 
    7. Work areas are kept and maintained during the manufacturing procedures according to work-site requirements. 

    SPECIFIC OUTCOME 4 
    Perform end of chocolate crumb manufacturing procedures. 

    ASSESSMENT CRITERIA
     

    ASSESSMENT CRITERION 1 
    1. The chocolate crumb manufacturing plant is shut down according to standard operating procedures. 

    ASSESSMENT CRITERION 2 
    2. Sub-standard product is handled according to standard operating procedures. 

    ASSESSMENT CRITERION 3 
    3. The work area and manufacturing equipment are cleaned and sanitised according to standard operating procedures. 

    ASSESSMENT CRITERION 4 
    4. Cleaning equipment is stored in designated areas according to work-site requirements. 

    ASSESSMENT CRITERION 5 
    5. Waste from the cleaning process is handled and dispatched according standard operating procedures. 

    ASSESSMENT CRITERION 6 
    6. Process records are kept according to standard operating procedures. 


    UNIT STANDARD ACCREDITATION AND MODERATION OPTIONS 
  • Internal moderation.
  • External moderation.
  • An assessor, accredited by the relevant ETQA, will assess the learner`s competency.
  • Assessment procedures will be supplied by the ETQA in alignment with NSB requirements.
  • All assessment activities must be fair, so that all candidates have equal opportunities. Activities must be free of gender, ethnic or other bias.
  • Assessment and moderation procedures, activities and tools must be transparent, affordable and support development within the field, sub-field and NQF.
  • Questions and answers to determine theoretical knowledge are expected.
  • Examination of an assessment portfolio.
  • Reporting skills are demonstrated by effective communication, using verbal (language) and/or writing skills.
  • Direct observation in simulated or actual work conditions.
  • Practical demonstration of manufacturing of chocolate crumb.
  • This unit standard can be assessed together with first line operational maintenance and process control unit standards. 

  • UNIT STANDARD ESSENTIAL EMBEDDED KNOWLEDGE 
    Embedded knowledge is reflected within the assessment criteria of each specific outcome. 

    UNIT STANDARD DEVELOPMENTAL OUTCOME 
    N/A 

    UNIT STANDARD LINKAGES 
    N/A 


    Critical Cross-field Outcomes (CCFO): 

    UNIT STANDARD CCFO IDENTIFYING 
    Identify and solve problems in which response displays that responsible decisions, using critical and creative thinking, have been made by:
  • Solving process related problems within the scope of work in order to ensure product quality.

    Evident in Specific Outcomes:
  • Prepare to manufacture chocolate crumb.
  • Manufacture chocolate crumb. 

  • UNIT STANDARD CCFO WORKING 
    Work effectively with others as a member of a team and group.

    Evident in all Specific Outcomes. 

    UNIT STANDARD CCFO ORGANISING 
    Organise and manage oneself and one`s activities responsibly and effectively by:
  • Performing personal preparation, workplace and equipment preparation in order to operate the process and equipment according to standard operating procedures.

    Evident in Specific Outcome:
  • Prepare to manufacture chocolate crumb. 

  • UNIT STANDARD CCFO COLLECTING 
    Collect, analyse, organise and critically evaluate information by:
  • Taking samples.

    Evident in Specific Outcomes:
  • Prepare to manufacture chocolate crumb.
  • Manufacture chocolate crumb. 

  • UNIT STANDARD CCFO COMMUNICATING 
    Communicate effectively by using mathematical and/or language skills in the modes of oral and/or written presentations by:
  • Keeping records.

    Evident in Specific Outcomes:
  • Perform end of chocolate crumb manufacturing procedures. 

  • UNIT STANDARD CCFO SCIENCE 
    Use science and technology effectively and critically, showing responsibility towards the environment and health of others.

    Evident in all Specific Outcomes. 

    UNIT STANDARD CCFO DEMONSTRATING 
    Demonstrate an understanding of the world as a set of related systems by recognising that problem solving contexts do not exist in isolation.

    Evident in all Specific Outcomes. 

    UNIT STANDARD CCFO CONTRIBUTING 
    Contribute to the full personal development of each learner and the social and economic development of the society at large.

    Evident in all Specific Outcomes. 

    UNIT STANDARD ASSESSOR CRITERIA 
    N/A 

    UNIT STANDARD NOTES 
    Supplementary Information

    Legal requirements:

    The following acts and/or codes, current and future regulations and amendments will be applicable:
  • Foodstuffs, Cosmetics and Disinfectants Act, No. 54 of 1972
  • Health Act, No 63 of 1977
  • Occupational Health and Safety Act, No. 85 of 1993
  • SABS Food Hygiene Management Code 49: 1989

    Definition of terms within this unit standard:

    Food safety practices and procedures
    Refer to good manufacturing practices, monitoring critical control points, HACCP`s, practices against food contamination and personal hygiene.

    Standard operating procedures
    Refer to company procedures, prescribed procedures from the manufacturer, personal and food safety procedures, good manufacturing practices, best practices, applicable legislation, time frames, recipes and specifications.

    Chocolate crumb plant
    Refers to all relevant equipment and components related to the chocolate crumb manufacturing plant. 

  • QUALIFICATIONS UTILISING THIS UNIT STANDARD: 
      ID QUALIFICATION TITLE PRE-2009 NQF LEVEL NQF LEVEL STATUS END DATE PRIMARY OR DELEGATED QA FUNCTIONARY
    Elective  20199   National Certificate: Food and Beverage Processing: Confectionery Processing  Level 3  NQF Level 03  Passed the End Date -
    Status was "Reregistered" 
    2012-06-30  FOODBEV 


    PROVIDERS CURRENTLY ACCREDITED TO OFFER THIS UNIT STANDARD: 
    This information shows the current accreditations (i.e. those not past their accreditation end dates), and is the most complete record available to SAQA as of today. Some Primary or Delegated Quality Assurance Functionaries have a lag in their recording systems for provider accreditation, in turn leading to a lag in notifying SAQA of all the providers that they have accredited to offer qualifications and unit standards, as well as any extensions to accreditation end dates. The relevant Primary or Delegated Quality Assurance Functionary should be notified if a record appears to be missing from here.
     
    NONE 



    All qualifications and part qualifications registered on the National Qualifications Framework are public property. Thus the only payment that can be made for them is for service and reproduction. It is illegal to sell this material for profit. If the material is reproduced or quoted, the South African Qualifications Authority (SAQA) should be acknowledged as the source.